The People's Car"
Advertisement from c.1939 says "Five marks a week you must put aside - If in your own car you want to ride!")

Starting in 1931, Ferdinand Porsche and Zündapp developed the "Auto für Jedermann" (car for everybody). Porsche already preferred the flat-4 cylinder engine, but Zündapp used a water-cooled 5-cylinder radial engine. In 1932, three prototypes were running.[4] All of those cars were lost during the war, the last in a bombing raid over Stuttgart in 1945.
Porsche Type 12, 1931/32 by Zündapp Nürnberg

In 1933, Adolf Hitler gave the order to Ferdinand Porsche to develop a "Volks-Wagen" . The concept may have been influenced by an earlier design of the same name, created by Josef Ganz, a Jewish engineer who had designed a "Volks-Wagen" in the 1920s.[5] The name means "people's car" in German, in which it is pronounced [ˈfolksvɑːgən]). Hitler required a basic vehicle capable of transporting two adults and three children at 100 km/h (62 mph). The "People's Car" would be available to citizens of the Third Reich through a savings scheme at 990 Reichsmark, about the price of a small motorcycle (an average income being around 32RM a week).[6]

Erwin Komenda, Porsche's chief designer, was responsible for the design and style of the car. But production only became worthwhile when finance was backed by the Third Reich. War started before large-scale production of the Volkswagen started, and manufacturing shifted to producing military vehicles. Production of civilian VW automobiles did not start until post-war occupation.
[edit] The military Beetle and production up to 1945
Kommandeurwagen

Initially called the Porsche 60 by Ferdinand Porsche, it was officially named the KdF-Wagen when the project was launched. The name refers to Kraft durch Freude (Strength Through Joy), the official leisure organization in the Third Reich. It was later known as the Type 1, but became more commonly known as the Beetle after World War II.

Prototypes appeared from 1931; the first were produced by Zündapp in Nürnberg, the Porsche Type 12. The next prototype series (Porsche Type 32) were built in 1933 by NSU, another motorcycle company. When Chrysler brought out its DeSoto Airflow coupe in 1934, final design for the car was decided.

In October 1935 the first Type 60 was ready. In 1935 testing of the "V3" started. The "VW30" prototypes had further testing in 1937. All cars already had the distinctive round shape and the air-cooled, rear-mounted engine, except for the Type 12, Zündapp preferred a 5-cylinder radial watercooled engine.

The factory had only produced a handful of cars by start of the war in 1939. Consequently, the first volume-produced versions of the car's chassis were military vehicles, the Kübelwagen Type 82 (approx. 52,000 built) and the amphibious Schwimmwagen Type 166 (approx. 14,000 built).

The car was designed to be as simple as possible mechanically, so that there was less to go wrong; the aircooled 985 cc 25 horsepower (19 kW) motors proved especially effective in actions of the German Afrika Korps in Africa's desert heat. This was due to the built-in oil-cooler, and the superior performance of the flat-4 engine configuration. The innovative suspension design used compact torsion bars instead of coil or leaf springs. The Beetle is more or less airtight and will float on water, indeed it is hard to slam the door on one since the difference in air pressure pushes it back before it shuts.

The model village of Stadt des KdF-Wagens was created in Lower Saxony in 1938 for the benefit of the workers at the factory.

A handful of Beetles were produced specifically for civilians, primarily for the Nazi elite, in the years 1940–1945, but production figures were small. Because of gasoline shortages, a few wartime "Holzbrenner" Beetles were fueled by wood pyrolysis gas producers under the hood. In addition to the Kübelwagen, Schwimmwagen, and handful of others, the factory managed another wartime vehicle: the Kommandeurwagen; a Beetle body mounted on the Kübelwagen chassis.

669 Kommandeurwagens were produced up to 1945, when all production was halted because of heavy damage to the factory by Allied air raids. Much of the essential equipment had already been moved to underground bunkers for protection, which let production resume quickly after hostilities ended.
[edit] Conflict with Tatra

Much of the Beetle’s design was inspired by the advanced Czech Tatra cars, designed under chief engineer Hans Ledwinka. In particular, Tatra’s T97 and T77a models show striking similarities with the later Volkswagen from many angles.

Thirties Tatras used streamlined bodies with rear-mounted engines. The T97,[7] which is widely held to be the closest Tatra model to Porsche’s Volkswagen, had a four-cylinder horizontally-opposed (‘flat four’) air-cooled engine. On a smaller scale, the company’s V570, a prototype for a smaller car, also shows quite a resemblance to the later German car.

But it wasn’t just Tatra’s aerodynamic styling that influenced Porsche. Tatra had pioneered the use of air-cooling in road vehicle engines with the original T77 in 1934. Air-cooling was demanding technologically, but desirable: there was no anti-freeze in the 1930s, so a vehicle could not be left parked for long in cold weather with its coolant in situ. Tatra’s wealthy customers could afford to pay for advanced technology, but Ferdinand Porsche was out on a limb in specifying air-cooling for his people’s car. In the end, it was subsidies from the Nazi government that paid for Porsche’s engineering good taste and brought the convenience of air-cooling to a mass audience — albeit only after the second world war.

According to the book Car Wars, Adolf Hitler called the Tatra 'the kind of car I want for my highways'.[8] In the same book, it is said that Ferdinand Porsche admitted ‘to have looked over Ledwinka’s shoulder’ while designing the Volkswagen.[8] Tatra launched a lawsuit, but this was stopped when Germany invaded Czechoslovakia. At the same time, Tatra was forced to stop producing the T97. The matter was re-opened after WW2 and in 1961 Volkswagen paid Tatra 3,000,000 Deutsche Marks in compensation. These damages meant that Volkswagen had little money for the development of new models and the Beetle's production life was necessarily extended. Tatra ceased producing passenger cars in 1950, then resumed again in 1954 as a manufacturer of large luxurious cars and limousines under various Communist governments in Czechoslovakia. Even the company’s last limousines were rear-engined and air cooled.

Tatra is now a truck manufacturer. All its engines are still air-cooled, despite the demands of modern emissions regulations.
[edit] Post-war production and boom

In occupied Germany, the Allies followed the Morgenthau plan to remove all German war potential by complete or partial pastoralization. As part of this, in the Industrial plans for Germany, the rules for which industry Germany was to be allowed to retain were set out. German car production was set at a maximum of 10% of the 1936 car production numbers.[9]

The Volkswagen factory at Wolfsburg was handed over by the Americans to British control in 1945; it was to be dismantled and shipped to Britain.[10] Thankfully for Volkswagen, no British car manufacturer was interested in the factory; "the vehicle does not meet the fundamental technical requirement of a motor-car ... it is quite unattractive to the average buyer ... To build the car commercially would be a completely uneconomic enterprise."[10] The factory survived by producing cars for the British Army instead.[10] Allied dismantling policy changed in late 1946 to mid 1947, although heavy industry continued to be dismantled until 1951. In March 1947 Herbert Hoover helped change policy by stating

"There is the illusion that the New Germany left after the annexations can be reduced to a 'pastoral state'. It cannot be done unless we exterminate or move 25,000,000 people out of it."[11]

The re-opening of the factory is largely accredited to British Army officer Major Ivan Hirst (1916–2000).[12] Hirst was ordered to take control of the heavily bombed factory, which the Americans had captured. His first task was to remove an unexploded bomb which had fallen through the roof and lodged itself between some pieces of irreplaceable production equipment; if the bomb had exploded, the Beetle's fate would have been sealed. Hirst persuaded the British military to order 20,000 of the cars,[6] and by 1946 the factory was producing 1,000 cars a month. During this period the car and its town changed their Nazi-era names to Volkswagen (people's car) and Wolfsburg, respectively. The first 1,785 Beetles were made in a factory near Wolfsburg in 1945.
The jeweled one-millionth VW Beetle

Following the Army-led restart of production,former Opel manager (and formerly a detractor of the VW*) Heinz Nordhoff was appointed director of the Volkswagen factory,[6] under whom production increased dramatically over the following decade, with the one-millionth car coming off the assembly line by 1955. During this Post-war period, the Beetle had superior performance in its category with a top speed of 115 km/h (71 mph) and 0-100 km/h (0-60 mph) in 27.5 seconds on 36 mpg (15 km/l) for the standard 25 kw (33 hp) engine. This was far superior to the Citroën 2CV and Morris Minor, and even competitive with more modern small cars like the Mini of the 1960s and later.

* According to the book Small Wonder by Walter Henry Nelson:

"The engine fires up immediately without a choke. It has tolerable road-handling and is economical to maintain. Although a small car, the engine has great elasticity and gave the feeling of better output than its small nominal size."

But opinion in the United States was not flattering, perhaps because of the characteristic differences between the American and European car markets. Henry Ford II once described the car as 'a little box.'[citation needed] The Ford company was offered the entire VW works after the war for free. Ford's right-hand man Ernest Breech was asked what he thought, and told Henry II, "What we're being offered here, Mr. Ford, isn't worth a damn!" With that, the Ford Motor Company lost out on the chance to build the world's most popular car since his grandfather's own Model-T.

During the 1950s, the car was modified progressively: the obvious visual changes mostly concerned the windows.[13] In March 1953, the small oval two-piece rear window was replaced by a slightly larger single-piece window. More dramatically, in August 1957 a much larger full width rear window replaced the oval one. 1964 saw the introduction of a widened cover for the light over the rear licence plate. Towards the end of 1964, the height of the side windows and windscreen grew slightly, giving the cabin a less pinched look: this coincided with the introduction of a very slightly curved ("panoramic") windscreen, though the curve was barely noticeable. The same body appeared during 1966, with a 1300 cc engine in place of the 1200 cc engine: it was only in the 1973 model Super Beetle that the beetle acquired an obviously curved windscreen. The flat windscreen remained on the standard beetle.

There were also changes under the bonnet. In 1954, by adding 2mm to the bore, Volkswagen increased the engine capacity from 1,131 to 1,192.[14] This coincided with upgrades to various key components including a redesign of the crankshaft. The result was a power uplift from 33 bhp to a claimed 40 bhp and an improvement in the engine's free revving abilities without compromising the torque characteristics at lower engine speeds.[14] At the same time, compression ratios were progressively raised as, little by little, the octane ratings of available basic fuel was raised in major markets during the 1950s and 1960s.[14]

During the 1960s and early 1970s, advertising campaigns and a reputation for reliability and sturdiness helped production figures to surpass the levels of the previous record holder, the Ford Model T. Beetle No. 15,007,034 broke the record on 17 February 1972. By 1973, total production was over 16 million, and by 23 June 1992, over 21 million had been produced.

The Beetle is arguably the world's best-selling car design. More units of the Toyota Corolla brand have been sold, but there have been many total redesigns of the Corolla, each amounting to a new car design with the same name.
[edit] Diesel

In 1951, Volkswagen prototyped a 1.3 litre diesel engine. Volkswagen made only 2 air-cooled boxer diesel engines that were not turbocharged, and installed one engine in a Type 1 and another in a Type 2. The diesel Beetle was time tested on the Nürburgring and achieved 0-100 km/h (0-60 mph) in 60 seconds.[15]

The third "VW 38" pre-series model produced


Rear, restored 1949 VW Beetle


VW Standard of 1950


Rear, restored 1961 VW Beetle with ragtop

Dashboard of a Mexican 1969 VW Beetle


Interior of a 1949 VW Beetle


VW 1303 Cabriolet


A VW 1303LS from Turkey (photo infrared)

Beetle 1968 restored (USA)
[edit] Introduction to the UK

The first Volkswagen Beetle in the UK was sold in June 1953, in Sheffield, by Jack Gilder. He had been fascinated by both the design and engineering of the Beetle when he came across one in Belgium during the war. He applied for the franchise as soon as the opportunity presented itself and became Volkswagen’s representative in the North of England.
[edit] VW Beetle 1967
1967 Volkswagen Beetle Engine(s) 1500 cc OHV H4, 40 kilowatts (54 hp) @ 4200 rpm, 105 N·m (77 lb·ft) @ 2600,
bore 83 mm,
stroke 69 mm,
comp ratio 7.5:1
Transmission(s) 4-speed manual
Wheelbase 2,400 mm (94.5 in)
Length 4,079 mm (160.6 in)
Width 1,539 mm (60.6 in)

The Volkswagen Beetle underwent significant changes for the 1967 model. While the car appeared similar to earlier models, much of the drivetrain was noticeably upgraded. Some of the changes to the Beetle included a bigger engine for the second year in a row. Horsepower had been increased to 37 kilowatts (50 hp) the previous year, and for 1967 it was increased even more, to 40 kilowatts (54 hp).

On US models, the output of the electrical generator was increased from 180 to 360 watts, and upgraded from a 6-volt to a 12-volt system. The clutch disc also increased in size, and changes were made to the flywheel, braking system, and rear axle. New standard equipment included two-speed windscreen wipers, reversing lights, a driver's armrest on the door, locking buttons on the doors, and a passenger's side exterior mirror.

In February 1967, inventor Don P. Dixon of San Antonio, Texas filed and was ultimately granted a patent for the first air conditioning unit specifically designed for the Beetle, which were soon offered by US dealerships.[16]

The 1967 model weighed 840 kg (1,852 lb), which was a typical weight for a European car at this time. Top speed was 130 km/h (81 mph).

For 1968, in accord with the newly-enacted U.S. Federal Motor Vehicle Safety Standard 108, the clear glass headlamp covers were deleted; the headlamps were brought forward to the leading edge of the front fenders, and the sealed-beam units were exposed and surrounded by chrome bezels. At the same time, Beetles sold outside North America received the same more upright and forward headlamp placement, but with replaceable-bulb headlamps compliant with ECE regulations rather than the U.S. sealed beams.
[edit] The Super Beetle and final evolution
VW 1303 (1973)

In 1971, while production of the "standard" Beetle continued, a Type 1 variant called the Super Beetle, produced from model year 1971 to 1979 (1302s from 1971 to 1972, and 1303s from 1973 onwards), offered MacPherson strut front suspension, which required a significant redesign of the front end. This resulted not only in a better turning radius (despite having a 20 mm (3/4 in) longer wheelbase), but because of the replacement of the bulky dual parallel torsion bar beams which had intruded upward into a large area within the trunk, and the stretched "nose" of the vehicle which permitted the relocation of the spare tire from a near vertical to a low horizontal position, this opened up approximately double the usable luggage space in the front compartment. Air pressure was used from the spare tire to pressurize the windshield washer canister, as an electric pump was not used to deploy windshield washer fluid for windshield cleaning.

1972 Super Beetles had a slightly larger rear window, larger front brakes, and four rows of vents (versus two rows previously) on the engine deck lid. The tail lights now incorporated reversing lights. The "four spoke" steering wheel and steering column were re-engineered to the "energy absorbing" design for better crash safety. A socket for the VW Dealer Diagnosis was fitted inside the engine compartment.

In 1973, the introduction of a more aerodynamically curved windscreen pushed it forward and away from the passengers, purportedly due to US Department of Transportation safety requirements. This allowed for a redesigned, "padded" dashboard (all pre-73 Beetles had virtually no horizontal dash area). A 2-speed heater fan, higher rear mudguards, and larger tail lights (nicknamed 'elephant's feet') were added. The changes to the heater/windshield wiper housing and curved windshield resulted in slight redesign of the front hood, making the 1971 and 1972 Super Beetle hoods unique.

For 1974 the previous flat steel bumper mounting brackets were replaced with tubular "self restoring energy absorbing" attachments, effectively shock absorbers for the bumpers. The steering knuckle and consequently the lower attach point of the strut was redesigned to improve handling and stability in the event of a tire blowout. This makes the struts from pre-74 Supers not interchangeable with 1974-79 makes.[17]

1975 brought the replacement of carburetors with Air Flow Control (AFC) Fuel Injection on U. S. and Canadian Beetles, a derivative of the more complex Bosch fuel injection system used in the Volkswagen Type III. The fuel injected engine also received a new muffler and the option of an upstream catalytic converter required on some models (e.g. California), necessitating a bulge in the rear apron sheet metal directly under the rear bumper, and replacing the distinctive dual "pea shooter" pipes with a single offset tailpipe, all of which make the fuel injected models easy to identify at a glance. Other changes were rack and pinion steering vs. the traditional worm and roller gearbox, and a larger license plate lamp housing below the engine lid. The front turn indicators were moved from the top of the fenders into the bumper bars on European models, a portend of the "Euro look" style years later by Beetle restorers.

In 1976, the hard top Super Beetle and 1300 were discontinued (though convertibles remained Super Beetles through 1979) and replaced with an 'improved' standard Beetle with 1600 cc engine, independent rear suspension, front disc brakes, blinkers in the front bumpers, elephant's foot tail lights and rubber inserts in the bumper bars. The "Auto-stick" transmission was dropped. 1976-on Super Beetles saw no significant engineering changes, only a few cosmetic touches and new paint options, including the "Champagne Edition" models (white on white was one example) to the final 1979 "Epilogue Edition" black on black, in salute to the first Beetles produced in the 1930s.
[edit] The Beetle Cabriolet

The Beetle Cabriolet began production in 1949 by Karmann in Osnabrück. It was in 1948 when Wilhelm Karmann bought a VW Beetle limousine and converted it into a four-seated convertible. After successfully presentating at VW in Wolfsburg, production started in 1949. After a number of stylistic and technical alterations made to the Karmann Cabriolet (corresponding to the many changes VW made to the Beetle throughout its history), the last of 331,847 cabriolets came off the conveyor belt on 10 January 1980.
[edit] Decline
VW 1300 (1972) with an aftermarket rain shield over the engine hatch air vents.

Though extremely successful in the 1960s, the Beetle was faced with stiff competition from more modern designs. The Japanese had refined rear-wheel-drive, water-cooled, front-engine small cars to where they sold well in the North American market, and Americans introduced their own similarly sized rear-wheel-drive Chevrolet Vega, Ford Pinto and AMC Gremlin in the 1970s. The superminis in Europe adopted even more efficient transverse-engine front-wheel-drive layouts, and sales began dropping off in the mid 1970s. There had been several unsuccessful attempts to replace or supplement the Beetle in the VW product line throughout the 1960s; the Type 3, Type 4, and the NSU-based K70 were all less successful than the Beetle, though aimed at more upscale markets for which VW lacked credibility. The over-reliance on the Beetle meant that Volkswagen was in financial crisis by 1974. It needed German government funding to produce the Beetle's replacement. Only when production lines at Wolfsburg switched to the new watercooled, front-engined, front-wheel drive Golf designed by Giorgetto Giugiaro in 1974, (sold in North America as the "Rabbit") did Volkswagen produce a car as successful as the Beetle. The Golf would be periodically redesigned over its lifetime with only a few components carried over between models, while the Beetle used only minor refinements of its original design.

The Golf did not kill Beetle production, which continued in smaller numbers at other German factories until 19 January 1978, when mainstream production shifted to Brazil and Mexico, markets where low operating cost was more important. It is important to note that the Beetle Cabriolet was still produced for the North American market in Germany until 10 January 1980. The last Beetle was produced in Puebla, Mexico, in July 2003.[2] The final batch of 3,000 Beetles were sold as 2004 models and badged as the Última Edición, with whitewall tires, a host of previously-discontinued chrome trim, and the choice of two special paint colors taken from the New Beetle. Production in Brazil ended in 1986, then started again in 1993 and continued until 1996. Volkswagen sold Beetle sedans in the United States until August 1977 (the Beetle convertible a.k.a. Cabriolet was sold until January 1980) and in Europe until 1985, with private companies continuing to import cars produced in Mexico even after production of the Beetle had ended.

The Beetle outlasted most other automobiles which had copied the rear air-cooled engine layout such as those by Subaru, Fiat, Renault and General Motors. Porsche's sport coupes which were originally based on Volkswagen parts and platforms continue to use the classic rear engine layout (but water-cooled and moved forwards) in the Porsche 911 series, which remains competitive in the 2000s.
[edit] The Beetle in other countries

Other countries produced Beetles from CKD (complete knockdown kits): Ireland, Thailand, Indonesia, South Africa, Australia, and Nigeria have assembled Beetles under license from VW.[18]

Beetles produced in Mexico and Brazil had several differences:

* Brazilian production started in 1950, with parts imported from Germany. In 1959 the cars were 100% made in Brazil. The car was made until 1986. In 1993 production started again but only continued till 1996. The Brazilian version retained the 1958-1964 body style (Europe and U.S. version) with the thick door pillars and small quarter glass; this body style was also produced in Mexico until 1971. Around 1973, Brazilian Beetles were updated with the 1968+ sheetmetal, bumpers, and 4-lug rims; although the 5-stud rims and "bugeye" headlights were produced as late as 1972 (the base VW 1200 was similar to the 1964 European/U.S. 1200). Brazilian CKD kits (complete knock down) were shipped to Nigeria between 1975-1987 where Beetles were locally produced. The Brazilian-produced versions have been sold in neighboring South American nations bordering Brazil, including Argentina and Peru.

* In Brazil, the beetle is called "Fusca".

* The Brazilian VW Bug have four different sized engines: 1200 cc, 1300 cc, 1500 cc, and, finally, 1600 cc. In the 1970s, Volkswagen made the SP-2 (derived from the VW Beetle chassis and powertrain) that used an air-cooled 1700 cc VW engine that was a regular 1600 cc engine with its engine displacement increased by the usage of large diameter cylinders. In Brazil the VW Bug never received electronic fuel injection (the air-cooled flat four engine from the Beetle received this, but to equip solely the VW Kombi later models), but, instead, retained single or double-single carburetion throughout its entire life, although the carburetion specs differs from engines of different years and specs.

* The production of the air-cooled engine finally ended in 2006, after more than 60 years. It was last used in the Brazilian version of the VW Bus, called the "Kombi", and was replaced by a 1.4-liter water-cooled engine with a front-mounted cooling system.

1996 Mexican Volkswagen Beetle. The last one with chrome moldings.
2003 Mexican Volkswagen Beetle.
[edit] Beetles in Mexico
Main article: Volkswagen Beetle in Mexico


Mexican production began in 1955 due to agreements with companies such as Chrysler in Mexico and Studebaker-Packard Company which ensambled cars imported in CKD form. From since 1964 they are locally produced. They have the larger windshield, rear window, door and quarter glass between from 1971; and the rear window from the 1965-71 German built models was used on the Mexican models from 1972 to 1985, when it was replaced with the larger rear window used on 1972 and later German built Beetles. This version, after the mid-1970s, saw little change with the incorporation of electronic ignition in 1988, an anti-theft alarm system in 1990, a catalytic converter in 1991 (by law requirement), as well as electronic fuel injection, hydraulic valve lifters, and a spin-on oil filter in 1993. The front turn signals were located in the bumper instead of the Beetle's traditional placement on top of the front fenders from the 1977 model year on, as they had been on German Beetles sold in Europe of the same time period. From the 1995, the Mexican Beetle includes front disc brakes and front automatic seat belts, and from the 1996 model, the chrome moldings disappear leaving body colored bumpers and black moldings instead. In mid 1996, front drum brakes and fixed front seat belts are re-launched in a new budget version called the "Volkswagen Sedán City", which is sold alongside with the upscale version "Volkswagen Sedán Clásico" which features front disc brakes, automatic seat belts, right side mirror, velour upholstery, optional metallic colors and wheel covers in matte finish, which can be also found in some 1980's Beetles and Buses. These two versions were sold until 1999. From late 1999 to 2003, The Sedán Clásico was discontinued and the Sedán City loses its prefix and becomes the disc brakes, automatic seat belts and optional metallic colors. This last version is named the "Volkswagen Sedán Unificado" or simply the "Volkswagen Sedán".

Independent importers continued to supply several major countries, including Germany, France, and the UK until the end of production in 2003. Devoted fans of the car even discovered a way to circumvent United States safety regulations by placing more recently manufactured Mexican Beetles on the floorpans of earlier, US-registered cars. The Mexican Beetle (along with its Brazilian counterpart) was on the US DOT's (Department of Transportation) hot list of gray market imports after 1978 as the vehicle did not meet safety regulations.

In the Southwest United States (Arizona, California, New Mexico, Texas), Mexican Beetles (and some Brazilian T2c Transporters) are a fairly common sight since Mexican nationals can legally operate the vehicle in the United States, provided the cars remain registered in Mexico.

The end of production in Mexico can be attributed primarily to Mexican political measures: the Beetles no longer met emissions standards for Mexico City, in which the ubiquitous Beetles were used as taxicabs; and the government outlawed their use as taxicabs because of rising crime rates, requiring only four-door vehicles be used. In addition, Volkswagen (now Germany's largest automaker) has been attempting to cultivate a more upscale, premium brand image, and the humble Beetle, with its US$7000 base price, clashed with this identity, as seen in the Touareg and Passat luxury vehicles.In the late 1990s consumers strongly preferred more modern cars such as the Mexican Chevy, the Nissan Tsuru, and the Volkswagen Pointer and Lupo.
[edit] Beetles In Australia

Official importation of the Volkswagen Beetle into Australia began in 1953 with local assembly operations commencing the following year. Volkswagen Australia was formed in 1957 and by 1960 locally produced panels were being used for the first time. Australian content had reached almost 95% by 1967 however declining sales saw the company revert to using imported components the following year. In 1976 Volkswagen ceased Australian assembly operations, their factory in Clayton, Victoria was sold to Nissan Australia and all Volkswagens were once again fully imported. [19]

Many Australian or "Australasian" Beetles had accessories or modifications made for the Australian road[citation needed].

There was also an Australian-built vehicle based on the Type 1 known as the Volkswagen Country Buggy as well as a coupe similar to the Karmann Ghia based on the Beetle called the Ascort.
[edit] Beetle in a Bush War

Bizarrely, the volkswagen chassis was used as the basis for an anti-mine APC called the Leopard security vehicle, which was fielded by Rhodesia during the Rhodesian Bush War
[edit] Beetle customization
See also: Dune buggy and Baja Bug
Baja Bug-style modified Beetle

The Beetle is popular with customizers throughout the world, not only because it is cheap and easy to work on, but because its iconic looks can be personalised and the flat four motor is so tunable. Its very ubiquity makes even subtle changes noticeable.
[edit] Exterior

There are many popular Beetle styles, from a 'Cal Looker' to a Rat rod. They vary between themselves, but are very similar in many ways. Also, the California Look has changed during the 30+ years of its lifespan. The most typical way to customise the exterior is to change the wheels and lower the suspension of the car. The favorite wheels are period-style EMPI 5- or 8-spokes, Speedwell BRMs, or Porsche factory rims like Fuchs from the classic 911. One of the original California Look modifications is to replace or remove the bumpers and trim, either to give a cleaner look or to reduce the curb weight; if bumpers are removed, pushbars are common. The stock bumpers are usually chromed or polished, sometimes painted or powder coated. There are many clubs dedicated to 'Cal Look', including the DKP ('Der Kleiner Panzers', or in English, 'The little Tanks') in the USA, which was one of the first clubs dedicated to true 'Cal Look' cars. There are also currently many big 'Cal Look' VW clubs based in Europe, including the DAS (Das Autobahn Scrapers) in Belgium, the DFL (Der Fieser Luftkühlers) in Germany and the JG54 Grünherz (Greenhearts) in the UK.

For a 'Resto Cal' look, a roof rack and similar accessories can be added. There are many other aftermarket parts that can be added to the Beetle, including wing mirrors, chrome wipers, stone guards, mud flaps, and badges. Rear light and front indicator lenses can also be changed.
VW Beetle modified in 70s California Look style

For a more custom look, smoothing and shaving the body (removing trim and other parts) is done, including door handles, badges and driprails, and replacing taillights and front indicators with smaller, simpler units. Frenching (tunnelling) headlights, frequent in non-VW customs and rods, is not common, but dramatic lowering is, and unusual hood and trunk hinging are commonplace. Another exterior modification that is seen occasionally is for the roof to be chopped and lowered just like other non beetle hot rods and customs, giving a meaner, lower and sleeker appearance.
violet 1966 beetle
[edit] Interior

Many Beetle owners try to keep their Beetle interior stock. Others will fit a sound system, which usually consists of a head unit and possibly some speakers and a subwoofer (usually mounted in the front of the car). Aftermarket steering wheels can be added along with auxiliary gauges. For a true race look, the interior can be stripped and a full roll cage installed, along with bucket seats and race harnesses although bucket seating is already the default seating for a Beetle.

The VW Type 1 chassis, being easily separated from its original body without removal of engine, transmission, or suspension, has provided the basis for countless custom re-bodyings, usually of fiberglass and usually replicating other, less humble vehicles. Mercedes, MG and Porsche replicas are among the popular choices. The more successful being the Sterling sports car in the 70's Fiberglass body kits with its all original body styling. These "kit cars", although derided by many for their lack of authenticity, provide to their owners a much cheaper, often more-reliable means of enjoying a dream vehicle.
[edit] Power
Volvo B18/B20 engine fitted to VW Beetle for racing.

Because most parts of the flat-4 engine other than the crankcase are bolted on, they are easily exchanged with larger or more high-performance items. The standard VW engine has been modified from 1600 cc (the largest factory-produced Type 1 engine) to configurations well over 2400 cc using larger piston/cylinder kits, turbochargers, and other performance-enhancing parts. A variety of other powerplants, including the VW Type 4 (also used in the 914) 2-liter flat four, Chevy Corvair and Porsche 911 flat sixes have been used. Even the turbocharged flat 4s from Subaru or Alfa Romeo have been used as well. Kits for installing Rover V8 engines have also been available. These variants tend to be mated to the stronger Type 2 (Bus, Combi) transmission. Dual carb setups are very common on Beetles (especially the 1600 cc dual port engine) as well as EFI. Also a wide range of exhaust systems are available. 4-into-1 headers are very popular, and are often used with a stinger, glasspack, or more modern "quiet pack" mufflers. The world record for fastest and quickest four cylinder 1/4 mile drag vehicle is held by a type 1 based engine built and maintained by vwparadise of San Marcos California. Its official run is 6.60 @ 203.94 mph quarter-mile although unofficially the quickest & fastest has been a 6.53 at 209.98 mph.[20]